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Saddle Slotting Jig

Posted: Mon May 28, 2012 12:29 pm
by Tj Turner
Hey all...

I made this simple jig this week to make my first bridge. Basically it sets the router up to do a slot at the right angle in a bridge blank. It worked for me, made from scrap material. First I start with a bridge blank, and then drill the pin holes using my template (which was copied from a Martin Style bridge). The template has a slot in it, but that was actually unnecessary. Then I bolt the bridge blank into my slotting jig at the low and high E string holes. That holds the blank down. Then I run the router back and forth, using a plunge router to take a deeper cut every pass until I'm at the depth I want. At the end I have a bridge blank that has a routed slot and holes drilled for the pins. I shaped my bridge by hand after that.

Tj

Re: Saddle Slotting Jig

Posted: Mon May 28, 2012 12:30 pm
by Tj Turner
Continued...

Re: Saddle Slotting Jig

Posted: Mon May 28, 2012 12:31 pm
by Tj Turner
And finally...

Re: Saddle Slotting Jig

Posted: Mon May 28, 2012 1:13 pm
by Tim Benware
Nice. Can it be adjusted for different types of bridges?

Re: Saddle Slotting Jig

Posted: Mon May 28, 2012 2:24 pm
by Tj Turner
Mine really doesn't have any adjustment as you see it. But I'm sure you could rig it up with some knobs to loosen it, change angles, etc... I guess you could drill new holes to position at different angles...

Normally I wind up making a simple jig like this for one or two applications, and then see how I can make it more generalized and adaptable. So I can see re-making the jig in a guitar or two to have more flexibility. But so far it's working!

Re: Saddle Slotting Jig

Posted: Mon May 28, 2012 2:28 pm
by Tj Turner
Here it is in operation

Re: Saddle Slotting Jig

Posted: Wed May 30, 2012 1:11 am
by Tj Turner
The finished bridge...