First Time Building Success Kit OM

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George K
Posts: 15
Joined: Sun Jan 10, 2016 1:36 pm

Re: First Time Building Success Kit OM

Post by George K » Sat Feb 27, 2016 10:23 am

Here is the second set of photos on the "Success Kit OM". Thanks so very much for the supportive posts and excellent reference threads in the site. Good stuff here, truly.

Spent some time reading up on the popsicle brace debate and decided to stay 100% orthodox on the first build. I am through glueing and trimming the front and getting ready to trim the back braces and fit the back.

As you can see, I used a router table and a downward spiral trim bit, which was a spectacular success for a nervous first timer.

NICE MOMENT: I was moving the body with the glued up top from one spot to another. Had the tunes going in the shop and the top vibrated to the music in my hand. Very responsive, so it was a nice moment.
Attachments
Here's the result!   It did a great job.  Next time I will do some sanding on the sides to remove any and all "glue bumps", but they were minor.
Here's the result! It did a great job. Next time I will do some sanding on the sides to remove any and all "glue bumps", but they were minor.
Phase Two - 1 (10).jpg (40.8 KiB) Viewed 1418 times
Here's the set up.  May try to figure out a way to cut the purfling and lining grooves on the table if I can figure out an accurate and safe jib to correct for the top curvature.
Here's the set up. May try to figure out a way to cut the purfling and lining grooves on the table if I can figure out an accurate and safe jib to correct for the top curvature.
Phase Two - 1 (9).jpg (79.1 KiB) Viewed 1418 times
Used caul clamp scrap material to practice the cuts.  Spiral trim bits would be a great way to cut parts from templates....if you had the templates.
Used caul clamp scrap material to practice the cuts. Spiral trim bits would be a great way to cut parts from templates....if you had the templates.
Phase Two - 1 (8).jpg (39 KiB) Viewed 1418 times
Went with a down spiral trim bit on a router table.
Went with a down spiral trim bit on a router table.
Phase Two - 1 (6).jpg (54.38 KiB) Viewed 1418 times
Getting ready to shape and fit to the top
Getting ready to shape and fit to the top
Phase Two - 1 (11).jpg (83.48 KiB) Viewed 1418 times
Measured the braces forty eleven times to make sure they were square but I still got a tiny bit of drift.
Measured the braces forty eleven times to make sure they were square but I still got a tiny bit of drift.
Phase Two - 1 (5).jpg (86.19 KiB) Viewed 1418 times
Reinforcing the back.  One needs a set of good chisels to make this all fun.
Reinforcing the back. One needs a set of good chisels to make this all fun.
Phase Two - 1 (2).jpg (52.71 KiB) Viewed 1418 times
Probably too many rubber bands, but cheap insurance...had good glue squeeze!
Probably too many rubber bands, but cheap insurance...had good glue squeeze!
Phase Two - 1 (4).jpg (111.09 KiB) Viewed 1418 times
Shaping the braces.
Shaping the braces.
Phase Two - 1 (3).jpg (108.75 KiB) Viewed 1418 times
Braces are glued up!
Braces are glued up!
Phase Two - 1 (1).jpg (87.29 KiB) Viewed 1418 times

Paul C
Posts: 416
Joined: Sun Dec 18, 2011 3:50 pm

Re: First Time Building Success Kit OM

Post by Paul C » Sat Feb 27, 2016 7:59 pm

Great idea on the kerfing. Looks good all around. enjoy!

George K
Posts: 15
Joined: Sun Jan 10, 2016 1:36 pm

Re: First Time Building Success Kit OM

Post by George K » Sat Mar 12, 2016 5:20 pm

Okay, moving right along. Kerfling and lining cut and installed, box closed, neck fretted. Learned a lot about patience when I was fitting the mortise and tendon joint. Still meditating on the finish but doing some staining to get the mahogany somewhat closer to the rosewood. Thanks for the support!

George K
Attachments
Fretting went according to plan
Fretting went according to plan
Phase Three - 22.jpg (127.07 KiB) Viewed 1382 times
Phase Three - 20.jpg
Phase Three - 20.jpg (105.67 KiB) Viewed 1382 times
Phase Three - 19.jpg
Phase Three - 19.jpg (55.19 KiB) Viewed 1382 times
Phase Three - 16.jpg
Phase Three - 16.jpg (51.26 KiB) Viewed 1382 times
Phase Three - 15.jpg
Phase Three - 15.jpg (95.32 KiB) Viewed 1382 times
Phase Three - 14.jpg
Phase Three - 14.jpg (79.29 KiB) Viewed 1382 times
But then came the double cut for the herringbone
But then came the double cut for the herringbone
Phase Three - 10.jpg (94.52 KiB) Viewed 1382 times
Cutting the back lining grooves was challenging...
Cutting the back lining grooves was challenging...
Phase Three - 8.jpg (84.79 KiB) Viewed 1382 times
The box is sealed!
The box is sealed!
Phase Three - 7.jpg (81.76 KiB) Viewed 1382 times
Back braces were fun but may be a little chunky
Back braces were fun but may be a little chunky
Phase Three - 6.jpg (81.91 KiB) Viewed 1382 times

John Parchem
Posts: 2755
Joined: Fri Dec 23, 2011 8:33 pm
Location: Seattle
Contact:

Re: First Time Building Success Kit OM

Post by John Parchem » Sat Mar 12, 2016 5:52 pm

Wow that is coming along nicely!

George K
Posts: 15
Joined: Sun Jan 10, 2016 1:36 pm

Re: First Time Building Success Kit OM

Post by George K » Sat Mar 12, 2016 10:11 pm

Thanks, John!

ken cierp
Posts: 3924
Joined: Tue Dec 13, 2011 11:23 pm

Re: First Time Building Success Kit OM

Post by ken cierp » Sun Mar 13, 2016 8:35 am

Looking great! Nice work.

George K
Posts: 15
Joined: Sun Jan 10, 2016 1:36 pm

Re: First Time Building Success Kit OM

Post by George K » Sun May 08, 2016 5:30 pm

Hey, y'all! Just wrapped up this build. Top finish is shellac, sides and back are General Finishes High Performance. Letting finishes harden significantly, then going to do final touch-up, repair, and general mistake hiding before doing heavy duty buffing. Had a (another) period of pure hysteria when the blue tape used to mask for the final top scrape and bridge installation destroyed multiple coats of carefully layered shellac.

Many thanks to the group for the help and many times to Ken, who was patient when I discovered a mystical new scale by neglecting to cut the scrap from his meticulously cut fretboard supplied with his kit.

I am waiting several weeks for "settle in", but right now the instrument sounds...well, spectacular. When the guitar settles okay, I will do the intonation, adjust the bridge and maybe notch the nut a bit more (I was conservative).

Anyway, have already ordered and received kit two. We are migrating from the wildes of Indiana to Oregon, so I will start reporting once I get my shop set up out there. In the meantime, here are the final pixs.
Attachments
Phase Four - 7 .jpg
Phase Four - 7 .jpg (50.15 KiB) Viewed 1039 times
Phase Four - 6 .jpg
Phase Four - 6 .jpg (65.21 KiB) Viewed 1039 times
Phase Three - 5 (1).jpg
Phase Three - 5 (1).jpg (54.16 KiB) Viewed 1039 times
Phase Four - 4.jpg
Phase Four - 4.jpg (59.8 KiB) Viewed 1039 times
Phase Four - 3.jpg
Phase Four - 3.jpg (47.54 KiB) Viewed 1039 times
Phase Four- 1 .jpg
Phase Four- 1 .jpg (51.63 KiB) Viewed 1039 times
Phase Four - 2.jpg
Phase Four - 2.jpg (53.88 KiB) Viewed 1039 times

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