Cutting Sound Hole and Rosette Channels on Martin C-3
Posted: Wed Oct 31, 2012 4:46 pm
I have run into a conundrum that I was hoping you might be able to help me figure out. I'm in the planning stages of building a Martin C-3 (circa 1932) from plans I bought from GAL. I went to Chicago Music Exchange and they let me play a 1937 C-2. I was duly impressed by the marvelous sound of this guitar, which inspired me further to pursue my plans with the C-3 build.
However, one of the differences between the early C-3 and later C series arch tops was the use of a circular sound hole rather than f-holes that are found in the later models.
Now, here's the problem. I have a jig to cut sound holes and rosette channels in flat soundboards, but I haven't got a clue how to reproduce a perfectly round routed cut in a carved arched top. Cutting the sound hole before carving the top might work, but that doesn't seem to logically follow for the rosette channel because the depth of the rosette channel has to vary precisely with the curvature of the top. Also, it seems that cutting the sound hole before carving the arch would present chipout problems during the carving process.
Is there an easy way to do this that I'm just not seeing, or am I in over my head?
However, one of the differences between the early C-3 and later C series arch tops was the use of a circular sound hole rather than f-holes that are found in the later models.
Now, here's the problem. I have a jig to cut sound holes and rosette channels in flat soundboards, but I haven't got a clue how to reproduce a perfectly round routed cut in a carved arched top. Cutting the sound hole before carving the top might work, but that doesn't seem to logically follow for the rosette channel because the depth of the rosette channel has to vary precisely with the curvature of the top. Also, it seems that cutting the sound hole before carving the arch would present chipout problems during the carving process.
Is there an easy way to do this that I'm just not seeing, or am I in over my head?