Super Simple Rosette Maker

Making and Installing
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ken cierp
Posts: 3924
Joined: Tue Dec 13, 2011 11:23 pm

Super Simple Rosette Maker

Post by ken cierp » Tue Jan 17, 2012 7:05 pm

I actually developed this process to make oval rosettes but it works equally as well for round ones. Materials used for the rosette are just strips of veneer about .10" tall. I use Holly for the light rings since it looks just like Spruce and gives the illusion of channels in the sound-board -- you need a lot of black strips, and use you imagination for the other colors. I even used matching Mahogany, Rosewood etc. The fixture is a piece of "softwood" covered with clear packaging tape -- nothing sticks to that stuff! The circle or oval form is made from a piece of 1/8" Teflon as are pressure cauls. The cauls are pinned against the rings with standard bulletin board tacks. And you need a lot of CA glue "thin" version.



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Just decide what pattern and how wide you want the rosette, stack the veneer and pin it very tight against the form. Drizzle some CA on the ring taking care not to get glue on areas that are not pinned tight -- other wise you'll end up with a gap. I use a piece of popscicle stick to push the veneer stripe down to the work surface -- again to prevent gaps.

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Note that he ring starts at a slit cut in the form -- this allows you to cut the ring square at the beginning and end. Simply continue the pinning and gluing process all the way around - I use CA accelerator to speed the process and it also assures a good bond of the strips to each other.

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Once the CA dries (that happen pretty quick) gently pry the ring off the form. The ring is leveled and thicknessed by rubbing it against a work-board covered with 80 grit abrasive. You'll need to fabricate a holding jig which traps the ring against the abrasive. The jig is covered with abrasive and has short legs that keep the ring contained. I think the pixs are self explanatory but let me know if you need clarification.

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And here's the oval form

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Dave Bagwill
Posts: 5951
Joined: Tue Dec 13, 2011 7:44 pm

Re: Super Simple Rosette Maker

Post by Dave Bagwill » Tue Jan 17, 2012 7:22 pm

Thank you Ken - it's a generous thing to share like that. I'll be making that jig.
-Under permanent construction

Ray Ussery
Posts: 662
Joined: Wed Dec 21, 2011 12:51 am

Re: Super Simple Rosette Maker

Post by Ray Ussery » Wed Jan 18, 2012 8:13 am

Very VERY cool! Thanks Ken! :)

Ray :)

Tom West
Posts: 60
Joined: Sun Sep 09, 2012 4:58 pm

Re: Super Simple Rosette Maker

Post by Tom West » Tue Dec 10, 2013 9:19 pm

David Russell Young would be proud of you Ken.
Tom
"The person who has never made a mistake has never made anything"

ken cierp
Posts: 3924
Joined: Tue Dec 13, 2011 11:23 pm

Re: Super Simple Rosette Maker

Post by ken cierp » Tue Dec 10, 2013 9:50 pm

Yeah I bet he'd have liked to have thought of non stick release tape base, instant dry CA glue and Teflon non-stick pre-shaped compression cauls and circle form to work with when his book was written. Of course the circle template is standard fare even with old time classic builders. Time and technology marches on.

John Parchem
Posts: 2749
Joined: Fri Dec 23, 2011 8:33 pm
Location: Seattle
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Re: Super Simple Rosette Maker

Post by John Parchem » Tue Dec 10, 2013 11:14 pm

That is a very useful jig. Thank you for sharing.

Jim Bean
Posts: 6
Joined: Mon Jul 13, 2015 9:23 pm

Re: Super Simple Rosette Maker

Post by Jim Bean » Thu Aug 06, 2015 6:50 am

Thank you for sharing that knowledge.

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