The outside has about the 9,5"radius of my fender sandingblock. Not all that complicated, but all need to be smooth and straight.
Glueing the block with epoxy to the side, because the fitting of a curved surface is harder to make than a flat one. Epoxy fills the (minor) gaps.
Now the tricky part. I cut the cutawayside oversized. But when ready it has to fit inside the mold and should line up snug to the neckblock and cutawayblock. So fitting/cutting to size must be done by the eye and on top of the mold. So go slow! I did it a few cuts and two times of a little extra bending/straightning. Inside and outside the mold. Till all falls into place.
Then the side was first glued with epoxy to the neckblock. Some leather pieces filled up the concave surface.
After that it turns out that the cutawayside was just a hair too long to fit into the mold. A tiny cut off and voilá: the part to the cutawayblock falls just in place with a very small tension up to the block. No clamps needed! Wow.
Again some glue between it, and all comes together
