Construction Log for KMG J45-Style Dreadnought

Show us how your current project is progressing
Dave Bagwill
Posts: 5951
Joined: Tue Dec 13, 2011 7:44 pm

Re: Construction Log for KMG J45-Style Dreadnought

Post by Dave Bagwill » Fri Apr 12, 2013 9:06 pm

Nice work as usual, Dave!

Does that fiber tape wreak havoc on the grain when you remove it?
-Under permanent construction

dave d
Posts: 451
Joined: Sun Jan 01, 2012 11:05 pm
Location: Toronto-ish

Re: Construction Log for KMG J45-Style Dreadnought

Post by dave d » Fri Apr 12, 2013 9:16 pm

Not at all. I didn't notice any difference (from painters tape) in the potential to pull up wood fibers when removing it. However, it seemed to be a bit stronger in pulling the binding tight against the channel.

Dave Bagwill
Posts: 5951
Joined: Tue Dec 13, 2011 7:44 pm

Re: Construction Log for KMG J45-Style Dreadnought

Post by Dave Bagwill » Fri Apr 12, 2013 9:35 pm

Who carries the stuff?
-Under permanent construction

dave d
Posts: 451
Joined: Sun Jan 01, 2012 11:05 pm
Location: Toronto-ish

Re: Construction Log for KMG J45-Style Dreadnought

Post by dave d » Fri Apr 12, 2013 9:45 pm

I found it at Staples in the box-packing section. Called Fiberglass filament tape.

TonyinNYC
Posts: 1510
Joined: Sat Dec 17, 2011 9:00 pm

Re: Construction Log for KMG J45-Style Dreadnought

Post by TonyinNYC » Fri Apr 12, 2013 11:34 pm

Looking gooooood!

dave d
Posts: 451
Joined: Sun Jan 01, 2012 11:05 pm
Location: Toronto-ish

Re: Construction Log for KMG J45-Style Dreadnought

Post by dave d » Sat Apr 13, 2013 8:38 pm

After the channels are cut and the mortise for the neck is opened, I check the neck angle and yaw. I did a little 'flossing' here to tweak the neck angle and then the yaw (left to right angle).
On this guitar (my 3rd) I think I'm almost getting the hang of having a nicely fitted neck-to-body.
Hopefully your neck lines up all the way down the seam where the top pieces are joined. This looks better in person than it does in the photo!
Hopefully your neck lines up all the way down the seam where the top pieces are joined. This looks better in person than it does in the photo!
DBD_7737.JPG (74.15 KiB) Viewed 570 times
Now to glue on the bindings.  First I seal the channel with lacquer.
Now to glue on the bindings. First I seal the channel with lacquer.
DBD_7763.JPG (61.41 KiB) Viewed 570 times
Tape the binding/purfling on tightly all the way around.
Tape the binding/purfling on tightly all the way around.
DBD_7768.JPG (79.12 KiB) Viewed 570 times
I'm using CA glue. A drop of glue is placed between the taped sections.  (Avoid getting glue on the tape). If there's a small gap and I have to hold the binding to close it, I use the CA accelerator on that spot.
I'm using CA glue. A drop of glue is placed between the taped sections. (Avoid getting glue on the tape). If there's a small gap and I have to hold the binding to close it, I use the CA accelerator on that spot.
DBD_7776.JPG (70.78 KiB) Viewed 570 times
After the binding is tacked down, I remove the tape and then flood the lines of binding and purfling with CA. Note the special S-M gap-closing stick :)
After the binding is tacked down, I remove the tape and then flood the lines of binding and purfling with CA. Note the special S-M gap-closing stick :)
DBD_7777.JPG (65.51 KiB) Viewed 570 times
Prior to scraping the glue off.
Prior to scraping the glue off.
DBD_7790.JPG (52.91 KiB) Viewed 570 times
A nice sharp scraper cleans up the edges and the back.
A nice sharp scraper cleans up the edges and the back.
DBD_7800.JPG (81.65 KiB) Viewed 570 times
That's about a minute's worth of scraping.
That's about a minute's worth of scraping.
DBD_7808.JPG (92.45 KiB) Viewed 570 times
See that dent? (Who did that?)  Don't try to sand it out!  Get out the clothes iron. Put a drop of water on the dent, put a paper towel over the drop, and iron it for a second or two. You'll hear it steam.
See that dent? (Who did that?) Don't try to sand it out! Get out the clothes iron. Put a drop of water on the dent, put a paper towel over the drop, and iron it for a second or two. You'll hear it steam.
DBD_7813.JPG (57.04 KiB) Viewed 570 times
where'd the dent go?
where'd the dent go?
DBD_7814.JPG (89.01 KiB) Viewed 570 times

Dave Bagwill
Posts: 5951
Joined: Tue Dec 13, 2011 7:44 pm

Re: Construction Log for KMG J45-Style Dreadnought

Post by Dave Bagwill » Sat Apr 13, 2013 9:00 pm

Good work David.
-Under permanent construction

Post Reply