Homemade 12" disc sander

Saws, Sanders, Drill Press etc. nice to have -- must have
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Kevin in California
Posts: 2847
Joined: Mon Dec 19, 2011 4:19 pm

Homemade 12" disc sander

Post by Kevin in California » Mon Dec 17, 2012 10:56 am

No pictures until tonight, but I made myself a 12" disc sander. Got the motor, brand new 1 hp, 1750 rpm given to me.....can't beat that.
I bought a 12" steel disc with a 3/4" arbor made for the Shop Smith off Ebay for $25 shipped, never used but had a little bit of surface rust that some steel wool took care of.
All the wood materials I had in my shop as scrap. About $6 in screws, washers, bolts and wing nuts, $5 for the sanding disc, and a few hours shop time, which we all love anyway, and I have a pretty cool bench top tool. I've been making do with a 6" on a combination sander, but this baby really goes after the wood.
I put an 80 disc on it. I used 3/4" shop grade plywood for everything except the table top is 3/4" MDF. It is screwed down so I can replace it easily if need in the future.
I am going to rout a miter gage slot in the top too. Ran out of time yesterday.
Anyway, I'll a few pictures tonight and get them up for you all. I you have a motor hanging around you can make one for your shop pretty easily. These discs are on Ebay all the time.
If anyone is interested, I'll share the "plans" I used.

Kevin

ken cierp
Posts: 3924
Joined: Tue Dec 13, 2011 11:23 pm

Re: Homemade 12" disc sander

Post by ken cierp » Mon Dec 17, 2012 12:16 pm

I bet a lot of members would like to see the pixs and plans. I am compelled to give a safety warning re: powerful disc sanders -- always be aware of the center line of the disc, creeping the work over to the "up" turning side of the disc can instantly jerk the work piece out of your hand and shoot it high speed around the shop or at the operator -- been there done it!!

Kevin in California
Posts: 2847
Joined: Mon Dec 19, 2011 4:19 pm

Re: Homemade 12" disc sander

Post by Kevin in California » Mon Dec 17, 2012 2:38 pm

Okay here we go with some pics.
The "plans" came from the Dec 2011 issue of Popular Woodworking. The concept was to make a disc sander using your lathe, which by the way is a good way to use your lathe when you are not "latheing"!! I probably shouldn't post them, but I'll sure scan the article and send it to anyone interested.

Kevin
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sander4.jpg
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TonyinNYC
Posts: 1510
Joined: Sat Dec 17, 2011 9:00 pm

Re: Homemade 12" disc sander

Post by TonyinNYC » Wed Dec 19, 2012 11:46 am

That's a beefy sander!

Ron Belanger
Posts: 28
Joined: Wed Feb 29, 2012 5:57 pm

Re: Homemade 12" disc sander

Post by Ron Belanger » Wed Dec 19, 2012 11:47 am

Nice!!

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