KMG mega mold and sanding bar plans

[Dave Bagwill]

I made a template for the side profile and then cut to shape before bending.

[Carl Dickinson]

Dean, I use a small circular saw blade on a dremel. A little crude but lots quicker than a block plane and I do clean up the edge before sanding with a small plane.

Edit: You know, I've never used a Mega-Mold, although I've followed Ken's tips for many other parts of our addiction. So I don't know how the marking and cutting of the side contour would work in that situation.

[Dave Bagwill]

Ken cut the profiles on the sides before bending, then put them into the mega mold.