Amazing adaptable Mega Mold

Ideas for (DIY) shop made tools -- save money and add to the enjoyment
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John J
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Joined: Fri Nov 14, 2014 4:30 pm
Location: Saint Paul, Minnesota

Amazing adaptable Mega Mold

Post by John J » Sun Oct 02, 2016 8:41 pm

Next project up will be a somewhat traditional Irish bouzouki. With a few minutes work and some mdf scraps I was able to adapt the Mega Mold to fit the bouzouki shape and not have to create a separate mold. This piece of engineering from Ken is amazing.
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JJ
Learning every day. And having fun doing it.

Tim Benware
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Location: Asheboro, NC

Re: Amazing adaptable Mega Mold

Post by Tim Benware » Mon Oct 03, 2016 9:43 am

Nice adaptation. Did you make the extension pieces or were they KMG supplied?
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Tim Benware
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John J
Posts: 359
Joined: Fri Nov 14, 2014 4:30 pm
Location: Saint Paul, Minnesota

Re: Amazing adaptable Mega Mold

Post by John J » Mon Oct 03, 2016 11:46 am

I made them up, just had to make sure the rounded face was perpendicular to the work board. I was originally thinking of routing longer slots, but thankfully I came up with this solution. Easier I think. I might even be able to do a ukulele build this way.
JJ
Learning every day. And having fun doing it.

Dave Bagwill
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Re: Amazing adaptable Mega Mold

Post by Dave Bagwill » Wed Oct 05, 2016 2:15 pm

JJ - fwiw, I also drilled holes at the outside end of every slot, large enough to fit the head of the bolts. This way, I can add or remove bolts without having to lift the upper part of the MM.
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John J
Posts: 359
Joined: Fri Nov 14, 2014 4:30 pm
Location: Saint Paul, Minnesota

Re: Amazing adaptable Mega Mold

Post by John J » Wed Oct 05, 2016 4:09 pm

I drilled a few holes like that on some of the slots. I think I got that idea from you on some earlier picture. So thank you.
JJ
Learning every day. And having fun doing it.

ken cierp
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Joined: Tue Dec 13, 2011 11:23 pm

Re: Amazing adaptable Mega Mold

Post by ken cierp » Tue Oct 11, 2016 9:23 am

Great idea Dave!

I am actually looking at incorporating that feature in a future design -- but, getting a clean chip free cut is a bit of a problem since the blank is machined from the back side.

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